SMT Offline AOI Inspection Machine ZW 500

SMT Offline AOI Inspection Machine ZW 500
SMT Offline AOI Inspection Machine ZW 500
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Product Code : SMT Offline AOI Inspection Machine ZW 500
Brand Name : Flason
Price And Quantity
  • Minimum Order Quantity
  • 1 Set
  • Price
  • 1000 USD ($)
Product Description
SMT AOI Machine ZW 800
  • Inspection Component: 0201 chip
  • PCB size::25x25-480*330mm
  • Dimension:980*1080*1410 mm
  • Weight: 600kg
  • Product description: SMT AOI Machine ZW 800
  • SMT AOI  Machine ZW 800
Vector analysis algorithm, a combination of multiple detection algorithms to achieve the best detection capabilities.The full version matches multiple pieces of detection at any position.Support offline programming and debugging.Multi-program, multi-board testing and automatic switching of test programs on both sides, making testing more efficient and faster.Smart camera barcode recognition system (identifying 1D code and 2D code).Multi-line monitoring system, all production line production status is clear at a glance.The remote programming and debugging control functions are used together, and the software control performance is stronger.A powerful SPC statistical analysis system.Multifunctional new design, new algorithm, new interfaceThe new 800 series products intelligently meet the industrial 4.0 solutionPowerful SPC statistical analysis systemProfessional SPC analysis report, the macro-commissioning of the entire production process, promote the improvement of the production line, reduce the incidence of defects, and improve production efficiency.Test result report.Bad statistics and pictures.Complete line process improvement programThe whole line process improvement solution can achieve fine analysis of defects, for example, for the defects found after reflow soldering, the picture of the front of the component and the solder paste can be retrieved, and then the real cause of the defect can be analyzed, so that effective Process improvement program.The software can not only control the defects caused by the system, but also effectively prevent the defects caused by accidental reasons, so that the process level can be raised to a new level, and the single-digit Dppm can be realized.

SMT Offline AOI Inspection Machine ZW 500
  • Dimension:900*1100*1350 mm
  • PCB width:30x30-450x330mm
  • Inspection Component: 0402 chip
  • Weight:Aprox. 450kg
  • Product description: SMT Offline AOI Inspection Machine ZW 500
  • SMT Offline AOI Inspection Machine ZW 500
The vector analysis algorithm and the multiple detection algorithms are combined to achieve the best detection side capability.The full version matches multiple pieces of detection at any position.Smart camera barcode recognition system (identifying 1D code and 2D code).Multi-line monitoring system, all production line production status is clear at a glance.The remote programming and debugging control functions are used together, and the software control performance is stronger. Multifunctional high precision new algorithm new interface  Custom IPE separately assigns light sources based on current componentsUsers can customize the image source with simple expressions, and different algorithms can combine different effects, which can greatly improve the detection rate and reduce the false positive rate. The image source in the Qubit AOI system can understand the dot matrix of pixels. Each pixel is represented by data from 1 to 4 channels. The IPE expression can independently calculate each pixel in the image source to generate a new image.Full-page detection.Multi-piece detection function for any position of the entire PCB.More intuitive and fast NG OK image.The programming interface of the introduction, regardless of the PCB size, the PCB is in the visible range.Imported servo control systemAll major components are made of internationally renowned brands, with high service life and low failure rate under the premise of ensuring the running stability and motion accuracy of the equipment.With high color reproduction effect, combined with high-resolution and high-definition optical telecentric lens, the product has high discrimination and high-definition image, providing high-definition image output for AOI equipment.

5.0M pixel-level telecentric optical lens.Based on its unique optical properties: high resolution, ultra-wide depth of field, ultra-low distortion and unique parallel light design, it brings a qualitative leap to machine vision precision inspection.

Inspection System & Optical System

category

project

Specifications

Optical system

Camera

5 million Gigabit network color high speed camera

Resolution

10/15/20 micron/dot (optional) comes standard with 15 micron/point (corresponding to FOV: 36mm*30mm)

Optical lens

5.0M pixel telecentric lens, depth of field: 8mm - 10mm

Light source system

RGB ring multi-angle LED structure light source

Light source control system

Digital constant current controller

Image processing speed

FOV processing speed

<170 milliseconds

Movement speed

Up to 700 milliseconds

Detection speed

3500 square millimeters / second

Characteristics

IPE is an abbreviation of Image Processing Expression, which allows users to customize the image source with simple expressions. Different algorithms can combine different effects, which can greatly improve the detection rate and reduce the false positive rate.The image source in the Qubit AOI system can understand the dot matrix of pixels. Each pixel is represented by data from 1 to 4 channels. The IPE expression can independently calculate each pixel in the image source to generate a new image.Can detect multiple pieces anywhere in the class

operating

Graphical offline programming and debugging, accurate automatic positioning of micron, fast process, support for remote offline debugging, does not affect the normal test of equipment

Mark

Points

2 common Mark points can be selected to automatically correct the horizontal Mark

Test content

Solder paste printing

Skew, Wuxi, Shaoxi, Duoxi, Open circuit, pollution, bridging

Patch

Missing parts, offset, skew, tombstone, side stand, flip, polarity reverse, wrong piece, breakage, pollution, bridging, multiple pieces of IC bending foot

After reflow soldering

Missing parts, offset, skew, tombstone, side stand, flip, polarity reverse, wrong piece, broken, pollution, Wuxi, Shaoxi, multi-tin, fake welding, solder ball IC bending position any position

After wave soldering

Insert needle, Wuxi, Shaoxi, Duoxi, fake solder, tin bead, tin hole, short circuit, multiple pieces in any position

Red rubber board

Missing parts, offset, skew, tombstone, side stand, flip, polarity reverse, wrong piece, broken, Yijiao, multiple pieces in any position

PCB size

30 x 30 mm ~ 450x 330 mm (can be customized according to customer requirements)

P CB thickness

0.3 mm to 6 mm

PCB warpage

6 mm (with fixture-assisted correction) to eliminate the effects of PCB deformation (special requirements can be customized)

Part height

The net height of 35mm is 70mm (special requirements can be customized)

Minimum part

01005 components, 0.3 mm pitch and above IC

X, Y platform

Drive device

AC servo motor system

Precise positioning

8 microns

Y marble platform

Precise positioning

6 microns

Control System

operating system

Windows8-64Bit

Computer host

I5 CPU, 8G, GPU graphics, 16G RAM, 128G solid state drive, 1TB mechanical hard drive

monitor

22-inch LCD widescreen display

Other parameters

Mechanical dimensions

90 cm x 110 cmx 135 cm (height with feet)

weight

About 450 kg

power supply

AC 220 volts 10%, frequency 50/60HZ, rated power 600W

Feature:

  • HD image, easy for 01005 chip.
  • Full color image statistics analysis
  • Optical character recognition(OCR)
  • IC bridge analysis
  • Color analysis
  • Graphics similarity
  • Black white ratio analysis
  • Intensity analysis
  • Non linear color analysis
  • CAD data input and output
  • MPF technology, fast programming
  • Camera barcode identification(1D&2D)
  • Spare component library
  • Auto double side test
  • Auto skip test
  • SPC
  • Off line inspection system
  • NG Rate 99%, Repeat accuracy 3 pcs, False Negative 10PPM, False Positive 5000PPM
Trade Information
  • Supply Ability
  • 1000set Per Month
  • Delivery Time
  • 30 Days

FLASON ELECTRONIC CO. LIMITED
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