JUKI RS-2 Pick and Place Machine

JUKI RS-2 Pick and Place Machine

Specifications:

JUKI RS-2 Pick and Place Machine

The RS-2 is a next-generation SMD pick and place machine. It is engineered for high-speed, precise component placement in electronics manufacturing. This advanced automated placement system processes from small 03015 chips to large components up to 50 mm x 150 mm. Moreover, the RS-2 supports up to 112 feeders and reaches 50,000 CPH. It delivers excellent flexibility, efficiency and speed for your SMT line.

Thanks to its versatile capabilities and minimal changeover times, this pick and place machine for SMD is ideal for both high-mix and high-volume production environments. At the heart of the system is the revolutionary TAKUMI head, which adjusts automatically to various component heights, ensuring fast, accurate placements without compromising speed or performance. In addition, multiple RS-2 machines can be combined into flexible SMT pick and place solutions, offering a scalable setup for advanced production requirements.

Key Features of the RS-2 SMD Pick and Place Machine:

TAKUMI head technology: The advanced 8-nozzle head features adaptive height sensing, covering the full component spectrum – from 0,3 × 0,15 mm (03015) chips to components up to 50 × 150 mm. It automatically adjusts reference heights and optimises Z-axis movements for faster cycle times.

Modular and scalable architecture: The RS-2 integrates effortlessly into existing SMT production lines. Additional machines can be added with identical setup, operation, and spare parts – enabling efficient and cost-effective line expansion.

Low maintenance requirements: Engineered for reliability, the RS-2 features a durable construction and automated calibration, reducing service needs to a minimum. Annual maintenance time per machine is less than 20 hours.

Optimised line performance: The RS-2 enables seamless placement of mixed components without the need for head changes or retooling. This ensures continuous operation, minimal downtime, and consistently high throughput.

Why the TAKUMI Head Is Revolutionary:

Built-in laser sensor: Integrated laser sensor recognises components “on the fly” during movement for real-time identification and precise placement.

Adaptive height adjustment: The sensor automatically adapts to each component’s height, ensuring minimal movement and stable cycle times.

Flexible calibration system: The optional FCS adjustment tool enables accuracy checks after facility relocation or as the equipment ages. If adjustments are required, automatic corrections can be performed, ensuring stable placement accuracy and reducing maintenance effort.

Universal placement head: No head change required – the TAKUMI head handles the entire range of components from 03015 up to large QFPs. Multiple RS-2 machines can be configured and operated within a single production line. This simplifies line planning, reduces setup time and increases overall line throughput.

Main Functions of the RS-2 SMD Pick and Place Machine:

Verification Camera System

The RS-2 ensures precise optical alignment of components using a VCS camera system that detects shapes, leads, and solder balls – even on complex components like QFPs and BGAs. This enables in-line inspection for defects such as bent leads or missing solder balls.

The 360° recognition capability compensates for unstable or misaligned components by automatically adjusting the placement angle. A multi-colour lighting system (red, green, blue) dynamically adapts to the material and geometry of each component, improving contour recognition and ensuring stable, high-precision placement.

Laser Geometry Recognition

JUKI’s laser-based component recognition system identifies the shape, centre position, and rotation angle of components in real time as they move towards the placement position. This precise geometric analysis enables stable placement across a wide component range – from 03015 chips to QFPs up to 50 mm.

Operating independently of shape, colour or surface reflectivity the system ensures high recognition reliability for all component types. Misplaced parts, including defects such as tombstoning – are automatically detected for rework or rejection. This enhances overall process security and enables fast integration of new components through automatic data generation.

Auto Cueing

Smart automation supports operators during setup and production start. The auto-feeding function loads and positions new component tapes at the first pick location during reel changes. This minimises setup time and enables fast SMT manufacturing.

Сoplanarity model

An integrated coplanarity module detects planarity defects such as lifted leads on ICs or deformed solder balls on BGAs. Faulty components are identified before placement and excluded from the process, enhancing overall production reliability.

Flexible Vision Teaching & Automatic Component Measurement

New components can be registered quickly and accurately. Using laser measurement and camera-based detection, the system automatically identifies pin count, geometry, and outline. The user-guided software generates all required recognition parameters, while laser sensors measure height and width. This significantly reduces programming time and ensures seamless integration of new parts – ideal for high-mix production environments.

IC Collection Belt

Defective or unplaced components are safely collected without damage and stored for the analysis, reducing manual intervention.

RS-2 SMD Pick and Place Machine – All Benefits at a Glance

Maximum efficiency with minimal downtime: Innovative functions such as auto cueing, automatic component recognition and the adaptive TAKUMI head reduce changeover times and maintain a consistently high throughput rate.

Outstanding flexibility: Modular design allows easy expansion, shared spare parts and standardised operation across

multiple machines – scalable for both high-mix and high-volume manufacturing.

Industry 4.0 ready: Full traceability and data connectivity make the RS-2 an ideal choice for smart, digital production environments.

Process reliability through smart automation: Core functions such as component recognition, nozzle selection, automatic calibration and quality checks are fully automated – significantly reducing operator workload and eliminating potential sources of error at an early stage.

JUKI RS-2 Pick and Place Machine
PCB	Min		50 mm ×50 mm
	Max	1 clamping	800 mm ×370 mm
		3 clamping	410 mm×370mm
PCB Weight			Max 3kg
PCB thickness			0.3~6.0mm
Component height			25 mm
Component size			03015~50mm×150mm(1×3 spot)□74mm(2×2 spot)
Placement speed	Best Condition		50,000CPH
	IPC9850		32,000CPH
Placement accuracy			±35μm(Cpk≧1)
Feeder capacity			112 *1
Power			3 phase AC200V /AC200V~415V
Apparent power			2.2 kVA
Air pressure			0.5±0.05 MPa
Air consumption			When using a vacuum generator: 200 L/min (standard); when using a vacuum pump: 50 L/min (optional).
Machine Dimension (W×D×H) *2			1,500 mm ×1,686 mm ×1,450 mm
Machine Weight			About 1,630kg

Keywords:

JUKI RS-1R Pick and Place Machine, JUKI RX-7R Pick and Place Machine, JUKI RX-8 Pick and Place Machine, JUKI RS-1R SMT Assembly Line, JUKI RX-7R SMT Assembly Line, JUKI RX-8 SMT Assembly Line.

We provide JUKI SMT assembly line solutions, including JUKI Assembly Line Equipments ,  JUKI products,  JUKI Pick and Place Machine Machine,  JUKI SMT Stencil Printer,  JUKI Assembly Line,  JUKI SMT Reflow Oven;  JUKI SMT Inspection Machine;  JUKI SMT Spare Parts;  SMT Equipment;  JUKI SMT Peripheral Equipment;  any kind SMT equipments you may need, please contact us for more information: wechat whatsapp:+8613691605420, Email: tommy@flason-smt.com
1) This is the first time I use this kind of machine, is it easy to operate?
There is English manual or guide video that show you how to use machine.
If you still have any question, please contact us by e-mail/skype/phone/wechat online service.
2) If machine have any problem after I receive it, how can I do ?
Free parts send to you in machine warranty period.
If the part is less than 0.5KG, we pay the postage.
If it exceeds 0.5KG, you need to pay the postage.
3) MOQ ?
1 set machine, mixed order is also welcomed.
4) How can I buy this machine from you? ( Very easy and flexible !)
A. Consult us about this product on line or by e-mail.
B. Negotiate and confirm the final price , shipping , payment methods and other terms.
C. Send you the proforma invoice and confirm your order.
D. Make the payment according to the method put on proforma invoice.
E. We prepare for your order in terms of the proforma invoice after confirming your full payment And 100% quality check before shipping.
F.Send your order by air or by sea.
5)Why choose us ?
A. We have customer world wide, you can check our credit service with them !
B. Free Online installation, traning, programming and technical support !
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